Northwest Water Treatment Plant Expansion & Reverse Osmosis Treatment Upgrades

Northwest Water Treatment Plant Expansion & Reverse Osmosis Treatment Upgrades

Project Timeline

Anticipated Milestones

  • Project Design: Completed Fall 2019
  • Construction: Began Summer 2020; currently ongoing
  • Anticipated Beneficial Use of Low-Pressure Reverse Osmosis Treatment System: Late 2023
  • Anticipated Project Completion Date: Early 2024

What We’re Doing

This project is the last phase of a three-phase project that will install an advanced low-pressure reverse osmosis water treatment system at the Northwest Water Treatment Plant. Low-pressure reverse osmosis is considered the most advanced and effective method to treat and remove both regulated and unregulated materials from drinking water, including GenX, 1,4-dioxane and other per- and polyfluoroalkyl substances (PFAS). The project will also expand the conventional treatment facility from 24 million gallons per day to 48 million gallons per day and will provide a low-pressure reverse osmosis treatment capacity of no less than 36 million gallons per day (MGD).

Phases one and two were completed in 2010 and 2015, respectively. The County re-evaluated the third phase of the project after the discovery of PFAS substances in the Cape Fear River in June 2017. The Commissioners selected engineering and consulting firm CDM Smith in January 2018 to evaluate advanced water treatment options for the Northwest Water Treatment Plant to eliminate these substances. CDM Smith conducted a pilot low-pressure reverse osmosis testing program at the Northwest Water Treatment Plant. In April 2018, CDM Smith’s reported that the pilot low-pressure reverse osmosis system reduced most PFAs to undetectable levels.

The Local Government Commission approved the Northwest Water Treatment Plant project’s financing at its May 5, 2020 meeting and revenue bonds were issued June 4, 2020 with ratings received from Standard & Poor’s (AA-) and Moody’s (Aa3) have been affirmed and assigned. The Board also unanimously approved a $6,595,000 construction contract with T. A. Loving Company for the construction of the Northwest Water Treatment Plant Concentrate Discharge Pipeline, which will carry discharge from the plant to the Cape Fear River. Since then, the pipeline has been completed at a reduced construction cost of $6,240,345.

At its May 18, 2020 meeting, the Board of Commissioners approved a $122,600,000 construction contract with Oscar Renda Contracting for the construction of the Northwest Water Treatment Plant Expansion and Reverse Osmosis Upgrades.

Brunswick County is financing the project in order to remove PFAS with the best treatment technology available to do so, however it has joined other utilities in the region to sue DuPont and Chemours. The County is seeking monetary damages from Chemours to hold it responsible for the millions of dollars it is spending to install a new treatment system necessary to remove PFAS contaminants. The lawsuit remains active and ongoing.

Benefits of the Project

  • The integration of an advanced low-pressure reverse osmosis water treatment equipment to treat and remove both regulated and unregulated materials from drinking water, including GenX, 1,4-dioxane and other per- and polyfluoroalkyl substances (PFAS)
  • Expanding the conventional treatment facility from 24 million gallons per day to 48 million gallons per day and will provide a low-pressure reverse osmosis treatment capacity of no less than 36 million gallons per day (MGD)

Budget & Funding

Funding Source: Revenue bonds

  • The Series 2020 Enterprise System Revenue Bonds for the Northwest Water Treatment Plan Expansion were issued at $167.3 million. Of this, $158.7 million was for the expansion and low-pressure reverse osmosis treatment and $8.6 million was for the concentrate pipeline.

Latest Project Updates

~67% Complete (as of April 1, 2023)

Rapid Mix construction activities are complete and ready for water.  Chemical feed line pressure testing is complete and nearly ready for charging (filling of the lines with chemicals).

East clarifiers #1 and #2, and West clarifier #1 have all mechanical components installed. West clarifier #2 has been retrofitted with new components.  It is anticipated three of the four basins will be online by May of 2023.

Filter construction is currently progressing with central control modules, filter nozzle bottoms, and computer consoles having been installed. Filtration test activities are expected to start in June.

The new disinfection building has its roof install and disinfection components are now being plumbed into their final positions.

The new gravity sludge thickener tank (to process waste products from the conventional water treatment process) equipment has been installed and tested.

The backwash pumps have been installed at the large flow equalization backwash tank (helps to provide a consistent water supply to the low-pressure reverse osmosis process). This asset should be tested and online in June.

The Reverse Osmosis building has been constructed and the roof is in place. The RO electrical room has been energized and the electrical equipment installation is nearly complete.  A Reverse Osmosis skid mockup will start being assembled by mid-July.

Troubled Waters: The Fight Against PFAS

A documentary short from CDM Smith, the team of consultants working on Brunswick County’s low-pressure reverse osmosis treatment system to address new and emerging compounds.

Project Managers and Contractors

Project Managers and Contractors

Project Managers

Brent Lockamy / Deputy Director Design and Construction / Public Utilities

John Nichols / Director / Public Utilities

Project Designer

CDM Smith

Project Contractor

Oscar Renda Construction

FAQs About the Project

FAQs About the Project

Updated as of Feb. 10, 2023

  1. What is the project at the Northwest Water Treatment Plant going to accomplish?
    • This three-phase project will expand the plant’s water treatment capacity from 24 million gallons per day (MGD) to 45 million gallons per day that will provide a low-pressure reverse osmosis treatment capacity of no less than 36 million gallons per day (MGD) to support the projected increase of residential, commercial, and industrial water use in the county.
    • It will feature an advanced low-pressure reverse osmosis water treatment system, which is considered one of the most advanced and effective methods to treat and remove both regulated and unregulated materials from drinking water, including GenX, 1,4-dioxane and other per- and polyfluoroalkyl substances (PFAS).
  2. Why do we need more capacity at the Northwest Water Treatment Plant?
    • With a population nearing 135,000 residents and growing, Brunswick County is expanding its capacity at the plant to provide an adequate and reliable supply of water to support all of Brunswick County’s residential, commercial, and industrial needs both now and in the future.
  3. What else is the County doing about PFAS and GenX?
    • Brunswick County Public Utilities conducts routine water tests of our raw and treated water from the Northwest Water Treatment Plant.
    • All water test results are published on the County’s website
    • The EPA has announced interim and final health advisory levels for four PFAS compounds found in public drinking water systems and wells across country and the state. These are PFOA, PFOS, GenX (HFPO-DA), and PFBS. The EPA does not currently have health levels set for other PFAS, such as PFMOAA. The County routinely monitors and tests for other known contaminants in the PFAS family.
      • Interim updated Health Advisory for PFOA = 0.004 parts per trillion (ppt) with a minimum reporting level of 4 ppt
      • Interim updated Health Advisory for PFOS = 0.02 ppt with a minimum reporting level of 4 ppt
      • Final Health Advisory for GenX chemicals (HFPO-DA) = 10 ppt
      • Final Health Advisory for PFBS = 2,000 ppt
    • In April 2018, the County conducted two rounds of testing on a pilot low-pressure reverse osmosis system at the Northwest Water Treatment Plant. The results showed that low-pressure reverse osmosis reduced most PFAS including GenX to undetectable levels, essentially removing all the components.
  4. When will the expansion and upgrades project at the Northwest Water Treatment Plant finish?
    • Brunswick County estimates the low-pressure reverse osmosis system at the Northwest Water Treatment Plant will go online in late 2023, with final completion of the project in early 2024.
  5. How much will the project cost?
    • The Series 2020 Enterprise System Revenue Bonds for the Northwest Water Treatment Plan Expansion were issued at $167.3 million. Of this, $158.7 million was for the expansion and low-pressure reverse osmosis treatment and $8.6 million was for the concentrate pipeline.
  6. When will the project start?
    • Work is now under way on the project. The notice to construct the expansion and upgrades project was issued June 5, 2020 to Oscar Renda Contracting, Inc

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